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Sayyed Ali Hosseini

Sayyed Ali Hosseini
BSc, MSc, PhD, PEng

Associate Professor

Department of Mechanical of Manufacturing Engineering
Faculty of Engineering and Applied Science

Dr. Hosseini is currently the director of Machining Research Laboratory (MRL) with a research focus on advanced manufacturing processes, metal additive manufacturing, machining difficult-to-cut materials such as titanium and superalloys that are widely used in aerospace industry, design and optimization, and surface integrity.

Contact expert

SayyedAli.Hosseini@ontariotechu.ca
905.721.8668 ext. 5724

mrlab.ca/

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Areas of expertise


  • PhD - Mechanical Engineering Ontario Tech University, Canada 2013
  • MSc - Mechanical Engineering Ferdowsi University of Mashhad, Iran 2008
  • BSc - Mechanical Engineering Ferdowsi University of Mashhad, Iran 2005
Selected publications and presentations
  • Shankar Narayanan, Y., Nguyen, N., Hosseini, A.* (2024): Milling of Additively Manufactured AlSi10Mg with Microstructural Porosity Defects, Finite Element Modeling and Experimental Analysis. Journal of Manufacturing Processes. 118: 242-260
  • Molazadeh, S., Diba, F., Hosseini, A.* (2023): Anisotropic Modelling of Material Behavior for Additively Manufactured Parts Made by Material Extrusion. The International Journal of Advanced Manufacturing Technology, 129 (7): 3453-3473
  • Sanderson, B., Diba, F., Kishawy, H.A., Hosseini, A.* (2023): Finite Element Analysis of Additive Manufacturing of Polymers using Selective Laser Sintering. The International Journal of Advanced Manufacturing Technology, 129 (3): 1631-1647
  • Hopkins, C., Clarke, T., Nguyen, N., Yussefian, N.Z., Hosseini, A.* (2023): On Modelling the Cutting Forces and Impact Resistance of Honed Milling Tools. Transactions of the Canadian Society for Mechanical Engineering, 48: 53-67
  • Nguyen, N., Hosseini, A.* (2023): Direct Calculation of Johnson-Cook Constitutive Material Parameters for Oblique Cutting Operations. Journal of Manufacturing Processes. 92: 226-237.
  • Kishawy, H.A., Nguyen, N., Hosseini, A., Elbestawi, M.* (2023): Machining Characteristics of Additively Manufactured Titanium, Cutting Mechanics and Chip Morphology, CIRP Annals, 72: 49-52.
  • T. Clarke, Hosseini, A.* (2023): Effects of print parameters on tensile characteristics of additively manufactured polyethylene terephthalate-glycol (PETG), The International Journal of Advanced Manufacturing Technology, 125 (11-12): 4953-4974
  • Khodabakhshi, Z., Hosseini, A.*, Ghandehariun, A. (2023): Minimization of Non-Productive Time in Drilling: A New Tool Path Generation Algorithm for Complex Parts. Journal of Advanced Manufacturing Systems. 22(02): 257-277.
  • Imad, M., Kishawy, H.A., Yussefian, N.Z., Hosseini, A.* (2022): Effect of Cutting Edge Radius when Milling Hardened Steels: A Finite Element Analysis and Surface Integrity Investigation. Machining Science and Technology, 26(4): 571-594
  • Kishawy, H.A., Salem, A., Hegab, H., Hosseini, A., Elbestawi, M.* (2022): An Analytical Model for the Optimized Design of Micro-Textured Cutting Tools. CIRP Annals, Manufacturing Technology. 71(1): 49-52.
Books
  • Kishawy, H.A.*, Hosseini, A. (2019): Machining Difficult-to-Cut Materials, Basic Principles and Challenges. Springer. 240 pp.
Book chapters
  • Hosseini, A.*, Kishawy, H.A., Hussein, H.M. (2015): Lean Manufacturing. Modern Manufacturing Engineering. Edited by Davim, J.P. Springer. pp: 249-269.
  • Hosseini, A., Kishawy, H.A.* (2014): Cutting Tool Materials and Tool Wear. Machining of Titanium Alloys. Edited by Davim, J.P. Springer. pp: 31-56.
  • Hosseini, A.*, Kishawy, H.A., Hussein, H.M. (2014): Machinability of Titanium and Its Alloys. Machinability of Advanced Materials. Edited by Davim J.P. John Wiley & Sons Inc. pp: 95-118.

 

  • Ontario Tech Student Choice Award Nomination (2017, 2018, 2019, 2024)
  • Ontario Tech Engineering Research Award (Early Career Category) (2023)
  • Alumni Certificate of Recognition for the Up-and-Coming Award Nomination (2018)
  • Ontario Tech Alumni Certificate of Recognition for Early Career Achievement (2015)
  • Ontario Tech 3MT (Three Minute Thesis Presentation Competition) Finalist (2013)
  • Ontario Tech Dean’s Graduate Scholarship (2009-2012)
  • Ontario Tech Graduate Research Assistantship (2009-2013)
  • Ontario Tech Graduate Entrance Scholarship (2009)

Undergraduate

  • Introduction to Engineering
  • Engineering Design
  • Concurrent Engineering and Design
  • Structure and Properties of Materials
  • Solid Mechanics
  • Dynamics
  • Manufacturing and Production Processes
  • Kinematics and Dynamics of Machines
  • Quality Control
  • Integrated Manufacturing Systems
  • Modeling Manufacturing Systems
  • Reliability and Maintenance
  • Principles of Material Removal Processes

Graduate

  • Mechanics and Dynamics of Machine Tools
  • Special Topics in Continuum Mechanics